Have you ever wondered what happens to the millions of waste tires generated every year, and which companies in China are leading the way in recycling them? In this article, we’ll delve into the top rubber recycled factories in China, highlighting their innovative approaches, environmental impact, and the significant contributions they make to sustainability. From pioneering technologies to impressive recycling statistics, let’s explore the leaders in China’s tire recycling industry.

Reclaimed rubber|China HONGYUN recycled rubber

Product Details: Hongyun Recycled Rubber produces a variety of recycled rubber products, including extruded reclaimed rubber, molded reclaimed rubber, and reclaimed rubber for the production of rubber sheets. Their products are used in various applications such as the manufacture of shock-absorbing bearings, hoses, cables, waterproof membranes, and wear-resistant conveyor belts. The company also offers customized recycled rubber and environmental reclaimed rubber that complies with EU ROHS standards.

Pros:
– High elasticity and wear resistance
– Good temperature resistance, aging resistance, and ozone resistance
– High tensile strength, up to 16Mpa
– Cost-effective
– Compliance with EU ROHS standards
– Odorless options available
– Customized products to meet specific needs

Cons:
– Some cheaper options may have an irritating odor
– Limited information on long-term durability for certain applications

China Invests $140 Million in Biodegradable Rubber

Product Details: The project involves the development of bio-based biodegradable polyester rubber. It is a joint investment by several companies, including Jiangsu Hanvo Safety Product Co., Ltd., Rudong Yineng Management Consulting Company, Shenzhen Lixin Low Carbon Technology Co., Beijing University of Chemical Technology, South China University of Technology, and Red Avenue New Materials Group Co., Ltd. The new company, Jiangsu Hengnuo New Material Technology Co., Ltd, aims to produce biodegradable polyester rubber with an initial annual output of 10,000 tons and a planned capacity of 110,000 tons per year. The project covers 80,000 square meters and has an investment of USD 140

million. The biodegradable rubber is intended for applications such as biodegradable tires, shoes, chewing gum, plastic toughening agents, and fully biodegradable masks.

Pros:
– Addresses the persistence of rubber in the environment by providing a biodegrada…
– Potential to solve microplastic pollution caused by tire wear and other rubber p…
– Successful pilot production and testing, including 100-ton testing and 1000-ton…
– Wide application potential in the rubber industry, including tires, shoes, and o…

Cons:
– Rubber products generally need to be resistant to degradation, which can be a ch…
– The long-term durability and performance of biodegradable rubber in various appl…

ZC Rubber’s Eco-friendly Tire Recycling Project Wins First …

Product Details: ZC Rubber offers a range of tire brands including Westlake, Chaoyang, Arisun, Goodride, Trazano, and Tianli. Each brand caters to different market needs and applications. For example, Westlake focuses on safety and serves international markets with a variety of products like PCR, TBR, OTR, and agricultural tires. Chaoyang is known for its heavy loading capacity and is popular in China for heavy-duty and commercial applications. Arisun specializes in TBR for the North and South American markets, emphasizing high mileage and fuel efficiency.

Pros:
– Westlake: Safety, wide variety of products, serves fleets and retailers
– Chaoyang: Heavy load capacity, good traction and handling, maximum mileage
– Arisun: High mileage, fuel efficiency, SMARTWAY verification from EPA
– Goodride: Competitive price, value for wholesalers and large chain retailers
– Tianli: Off-highway tire specialist, reliable, high value, customization availab…

Cons:
– Limited specific cons available from the provided sources. However, general pote…

Major rubber-recycling expansion underway in China

Product Details: Green Gold Giant Company’s rubber recycling solutions include devulcanisation equipment, continuous and efficient pyrolysis technology, and complete sets of equipment for preparing devulcanized rubber from waste EPDM and butyl rubber. The devulcanisation equipment uses multi-stage screw extruders to break the cross-linked network of waste rubber, enabling high-value reuse. The pyrolysis technology decomposes waste tyres into fuel oil, rCB, steel wire, and non-condensable gases. These solutions are environmentally friendly, efficient, and incorporate intelligent automation.

Pros:
– Environmentally friendly and safe operation
– High-value reuse of waste tyres
– Efficient recycling with low processing costs
– Intelligent automation and stable performance
– Suitable for various types of waste rubber
– Significant reduction in waste generation

Cons:
– High initial investment for the equipment
– Dependence on advanced technology and maintenance
– Potential for variability in output quality if not managed properly
– Limited global availability and support for some technologies

TRS announces Joint Venture for tyre recycling in China to …

Product Details: The joint venture between TRS and Tengzhou SDS Star Smith Metal Products Co., Ltd. (SDS) aims to develop a production facility for recycling end-of-life car and truck tires (ELT) in China. The facility, located in the Tengzhou Economic Development Zone, Shandong Province, will produce 60,000 tons of TyreXolTM, a high-performance recycled rubber powder, by the end of 2023. TyreXolTM is produced using a unique water-jet milling process and is used as a raw material in various industrial rubber products and high-value applications. The joint venture, TRS China, will commercialize TyreXolTM produced not only by its own recycling factory but also

by other licensed tire recycling factories in China.

Pros:
– Addresses the growing demand for performance recycled rubber powder in China.
– Utilizes innovative water-jet milling technology to produce high-performance pow…
– Contributes to a circular economy by recycling ELTs into valuable raw materials.
– Reduces environmental impact by recycling large volumes of ELTs, with China gene…
– Supports the production of sustainable materials for various industrial applicat…

Cons:
– High initial investment required for setting up the production facility.
– Dependence on the availability and quality of end-of-life tires as feedstock.
– Potential challenges in maintaining the quality and consistency of the recycled…
– Regulatory and market risks associated with the adoption of new recycling techno…

What Is The Problem Of Recycling Waste Tires In China

Product Details: In China, the recycling of waste tires involves several key products. The main products include recycled rubber, rubber powder, and thermal cracking treatment using pyrolysis. In 2019, the production of recycled rubber was about 3 million tons, rubber powder was about 1 million tons, and thermal cracking treatment using pyrolysis accounted for approximately 1 million tons. Additionally, tire retreading achieved a volume of about 5 million casings. The comprehensive utilization of waste tires by around 1,500 enterprises resulted in a recycling rate of about 60% of the total waste tires generated, which was around 200 million tires out of 330

million generated that year.

Pros:
– Tire retreading is a cost-effective and energy-efficient method, using about 35%…
– The recycling process generates valuable products such as recovered oil, carbon…
– The industry is supported by strong policy initiatives, including the National D…

Cons:
– The lack of mandatory retreading standards for domestic tires hampers the tire r…
– Public perception of retreaded tires is negative, particularly among passenger c…
– The ‘a drive to waste’ situation with heavy vehicles contributes to tire wear an…

ZC Rubber wins Chinese tire industry award for tire recycling

Product Details: ZC Rubber is a leading tire manufacturer known for its innovative and sustainable tire solutions. The company has been recognized for its eco-friendly tire recycling project, which has been awarded the First Prize in Technological Advancement by the China Petroleum and Chemical Industry Federation (CPCIF). This project involves the development of methods and equipment to produce solid and liquid reclaimed rubber, addressing environmental pollution and resource shortages. ZC Rubber also excels in producing high-quality tires with lower roll resistance, meeting European regulations such as ECE R117, and has received awards for its roll resistance testing equipment from TÜV SÜD. The

company supplies premium tires to major Chinese vehicle manufacturers and has been accredited as a QCA Certified Supplier by Changan Automobile.

Pros:
– Eco-friendly tire recycling technology reducing environmental pollution and carb…
– Production of high-quality tires with lower roll resistance, meeting European st…
– Robust quality systems and rigorous quality management recognized by industry ce…
– Strong collaboration with research institutions and leading test organizations t…
– Significant reduction in carbon emissions, equivalent to planting millions of tr…

Cons:
– Historical challenges in traditional tire recycling methods associated with poll…
– Limited use of reclaimed materials in tires in the past due to performance and s…

Green Gold Giant Company showcased its rubber …

Product Details: Rubber recycling solutions involve transforming used rubber materials, such as car tires and industrial rubber parts, into new products. The process includes pre-shredding, precision shredding, granulation, and separation of valuable materials like ferrous metals and textiles. The resulting recycled rubber compounds can be used in products like seals, mats, modified asphalt mixtures, rubber granules, tire-derived fuel (TDF), and reclaimed textiles.

Pros:
– Conserves natural resources by reusing rubber materials.
– Saves energy and reduces environmental pollution.
– Produces high-quality recycled materials with advanced technologies.
– Supports the circular economy by turning waste into valuable resources.
– Offers versatile and customized recycling solutions to meet different needs.
– Ensures high purity of rubber fractions, up to 99.99%.

Cons:
– Despite its benefits, rubber recycling is not yet a standard practice globally.
– Initial setup and equipment costs can be high.
– Requires sophisticated machinery and advanced technologies for efficient process…
– May involve complex processes for contaminant removal and material separation.

ZC Rubber tire recycling project recognized by CPCIF

Product Details: ZC Rubber has been engaged in tire recycling since 2005, establishing its Recycling Technology and Service Center and later forming Zhongce Recycling Technology Co., Ltd in 2009. The company has recycled 400,000 tonnes of end-of-life tires (1.7 million units), reducing carbon emissions by 510,000 tonnes. They have built an automatic reclaimed rubber production line with an annual capacity of 20,000 tonnes of reclaimed rubber and are developing a production line for 7,500 tonnes of liquid recycled rubber annually. The company also uses pyrolysis to produce carbon black, pyrolysis oil, and gas, with a 5,000-tonne annual capacity pyrolysis processing line.

Pros:
– Significant reduction in carbon emissions, equivalent to planting 27.87 million…
– Energy consumption per tonne reduced by more than 20% compared to conventional m…
– Production of reclaimed rubber without waste water or pollutants.
– Replacement of more than 98% of pollutant-prone processing aids with liquid recy…
– Generation of power using pyrolysis gas and utilization of pyrolysis oil as fuel…

Cons:
– Traditional methods of reclaimed rubber production were associated with pollutio…
– Historical reliance on crude oil refining methods for recycling passenger tires,…

China’s tyre recycling industry lags behind

Product Details: China’s tire recycling industry involves various processes including tire retreading, recycling into rubber powder, thermal cracking through pyrolysis, and the production of rubberised asphalt. The industry is supported by government regulations and initiatives to encourage comprehensive utilization of waste tires. Key players like ZC Rubber are investing in advanced technologies and collaborations to enhance recycling efficiency and reduce environmental impact.

Pros:
– Significant reduction in carbon emissions and pollution through advanced recycli…
– Creation of a substantial industrial value chain, estimated to be worth over 100…
– Production of high-quality raw materials such as carbon black, pyrolysis oil, an…
– Energy savings and lower production costs through the use of recycled rubber in…

Cons:
– Lack of mandatory retreading standards, leading to a relatively low tire retread…
– Public perception issues regarding the quality of retreaded tires, particularly…
– High volume of waste tires generated annually, posing significant environmental…
– Continuous need for policy support and public education to enhance the adoption…

Comparison Table

Company	Product Details	Pros	Cons	Website
Reclaimed rubber	China HONGYUN recycled rubber	Hongyun Recycled Rubber produces a variety of recycled rubber products, including extruded reclaimed rubber, molded reclaimed rubber, and reclaimed ru…	– High elasticity and wear resistance – Good temperature resistance, aging resistance, and ozone resistance – High tensile strength, up to 16Mpa – Cos…	– Some cheaper options may have an irritating odor – Limited information on long-term durability for certain applications
China Invests $140 Million in Biodegradable Rubber	The project involves the development of bio-based biodegradable polyester rubber. It is a joint investment by several companies, including Jiangsu Han…	– Addresses the persistence of rubber in the environment by providing a biodegrada… – Potential to solve microplastic pollution caused by tire wear…	– Rubber products generally need to be resistant to degradation, which can be a ch… – The long-term durability and performance of biodegradable rubb…	www.tyreandrubberrecycling.com
ZC Rubber’s Eco-friendly Tire Recycling Project Wins First …	ZC Rubber offers a range of tire brands including Westlake, Chaoyang, Arisun, Goodride, Trazano, and Tianli. Each brand caters to different market nee…	– Westlake: Safety, wide variety of products, serves fleets and retailers – Chaoyang: Heavy load capacity, good traction and handling, maximum mileage…	– Limited specific cons available from the provided sources. However, general pote…	www.zc-rubber.com
Major rubber-recycling expansion underway in China	Green Gold Giant Company’s rubber recycling solutions include devulcanisation equipment, continuous and efficient pyrolysis technology, and complete s…	– Environmentally friendly and safe operation – High-value reuse of waste tyres – Efficient recycling with low processing costs – Intelligent automati…	– High initial investment for the equipment – Dependence on advanced technology and maintenance – Potential for variability in output quality if not m…	www.chemengonline.com
TRS announces Joint Venture for tyre recycling in China to …	The joint venture between TRS and Tengzhou SDS Star Smith Metal Products Co., Ltd. (SDS) aims to develop a production facility for recycling end-of-li…	– Addresses the growing demand for performance recycled rubber powder in China. – Utilizes innovative water-jet milling technology to produce high-per…	– High initial investment required for setting up the production facility. – Dependence on the availability and quality of end-of-life tires as feedst…	weibold.com
What Is The Problem Of Recycling Waste Tires In China	In China, the recycling of waste tires involves several key products. The main products include recycled rubber, rubber powder, and thermal cracking t…	– Tire retreading is a cost-effective and energy-efficient method, using about 35%… – The recycling process generates valuable products such as reco…	– The lack of mandatory retreading standards for domestic tires hampers the tire r… – Public perception of retreaded tires is negative, particularly…	kleanindustries.com
ZC Rubber wins Chinese tire industry award for tire recycling	ZC Rubber is a leading tire manufacturer known for its innovative and sustainable tire solutions. The company has been recognized for its eco-friendly…	– Eco-friendly tire recycling technology reducing environmental pollution and carb… – Production of high-quality tires with lower roll resistance, m…	– Historical challenges in traditional tire recycling methods associated with poll… – Limited use of reclaimed materials in tires in the past due to…	www.tirereview.com
Green Gold Giant Company showcased its rubber …	Rubber recycling solutions involve transforming used rubber materials, such as car tires and industrial rubber parts, into new products. The process i…	– Conserves natural resources by reusing rubber materials. – Saves energy and reduces environmental pollution. – Produces high-quality recycled materi…	– Despite its benefits, rubber recycling is not yet a standard practice globally. – Initial setup and equipment costs can be high. – Requires sophisti…	rubberworld.com
ZC Rubber tire recycling project recognized by CPCIF	ZC Rubber has been engaged in tire recycling since 2005, establishing its Recycling Technology and Service Center and later forming Zhongce Recycling…	– Significant reduction in carbon emissions, equivalent to planting 27.87 million… – Energy consumption per tonne reduced by more than 20% compared…	– Traditional methods of reclaimed rubber production were associated with pollutio… – Historical reliance on crude oil refining methods for recyclin…	www.tiretechnologyinternational.com
China’s tyre recycling industry lags behind	China’s tire recycling industry involves various processes including tire retreading, recycling into rubber powder, thermal cracking through pyrolysis…	– Significant reduction in carbon emissions and pollution through advanced recycli… – Creation of a substantial industrial value chain, estimated to…	– Lack of mandatory retreading standards, leading to a relatively low tire retread… – Public perception issues regarding the quality of retreaded ti…	www.tyrepress.com

Frequently Asked Questions (FAQs)

Frequently Asked Questions About Rubber Recycled Factories in China

What is the main focus of rubber recycling factories in China?

Rubber recycling factories in China are primarily focused on transforming end-of-life tires (ELTs) and other rubber waste into valuable, reusable materials. This includes producing reclaimed rubber, liquid recycled rubber, carbon black, pyrolysis oil, and gas. These materials are then used in various industries, such as the automotive and construction sectors, to reduce waste and lower environmental impact.

How do Chinese rubber recycling factories ensure environmental sustainability?

Chinese rubber recycling factories are committed to environmental sustainability. They use advanced, eco-friendly technologies that minimize waste and pollution. For example, some factories employ processes that replace pollutant-prone processing aids with liquid recycled rubber, reducing energy consumption and environmental harm. Additionally, they often collaborate with universities and research institutions to develop innovative, green production methods.

What kinds of products are produced by rubber recycling factories in China?

Rubber recycling factories in China produce a wide range of products. These include reclaimed rubber, which can be used in new tire manufacturing; carbon black, a key component in tire compounds; pyrolysis oil and gas, which can be used as fuel or to generate power; and various rubber products like rubber tiles, rolls, and flooring. These products are designed to meet market requirements and national environmental policies.

How do these factories contribute to reducing carbon emissions?

Rubber recycling factories in China play a significant role in reducing carbon emissions. By recycling end-of-life tires, they prevent these tires from ending up in landfills or being incinerated, which reduces greenhouse gas emissions. For instance, ZC Rubber has recycled 400,000 tonnes of tires, cutting carbon emissions by 510,000 tonnes, equivalent to planting 27.87 million trees.

Are these factories involved in any research and development activities?

Yes, many rubber recycling factories in China are actively involved in research and development. They collaborate with universities and international research organizations to improve their recycling technologies and develop new products. For example, China Rubber Resource Regeneration works closely with the High-polymer College of Qingdao University of Science & Technology to research and develop plant-derived environmental formulas and production processes. This ensures they stay at the forefront of sustainable and innovative practices.