Have you ever wondered how China is tackling the massive issue of waste tires and rubber waste? Let’s dive into the top recycling rubber factories in China, where innovation and sustainability are transforming the industry. From advanced recycling technologies to eco-friendly practices, we’ll explore the leaders making a significant impact.
China Invests $140 Million in Biodegradable Rubber
Product Details: The project involves the development of bio-based biodegradable polyester rubber. It is a joint investment by several companies, including Jiangsu Hanvo Safety Product Co., Ltd., Rudong Yineng Management Consulting Company, Shenzhen Lixin Low Carbon Technology Co., Beijing University of Chemical Technology, South China University of Technology, and Red Avenue New Materials Group Co., Ltd. The new company, Jiangsu Hengnuo New Material Technology Co., Ltd, will produce this biodegradable rubber with an initial annual output of 10,000 tons and a planned capacity of 110,000 tons per year. The project covers 80,000 square meters and has an investment of USD 140 million.
The biodegradable polyester rubber has potential applications in biodegradable tires, shoes, chewing gum, plastic toughening agents, and fully biodegradable masks.
Pros:
– Addresses the persistence of rubber in the environment by providing a biodegrada…
– Expected to solve microplastic pollution caused by tire wear and other rubber pr…
– Successful pilot production of 1000 tons and evaluation of technological achieve…
– Potential wide application in the rubber industry, including biodegradable tires…
Cons:
– Rubber products generally need to be resistant to degradation, which can be a ch…
– The long-term durability and performance of biodegradable rubber compared to tra…
ZC Rubber’s Eco-friendly Tire Recycling Project Wins First …
Product Details: ZC Rubber produces a variety of tires including truck tires, passenger car tires, industry tires, Off-the-road tires, agricultural tires, bicycle tires, motorcycle tires, and ATV tires. Their brands include Westlake, Chaoyang, Arisun, Goodride, Trazano, and others. Each brand is tailored to meet different market demands and customer needs.
Pros:
– High-quality products with advanced R&D technology
– Diverse range of products to meet various customer requirements
– Strong focus on safety, fuel efficiency, and high mileage
– Global certifications such as ISO9001, ISO/TS16949, DOT, and E-MARK
– Comprehensive after-sales service and quality management system
Cons:
– Specific product details may vary by brand and region
– Some features, like the belt edge cushion, are available only for selected sizes…
– Quality issues, though rare, can occur and require customer service intervention
Green Gold Giant Company showcased its rubber …
Product Details: Rubber recycling solutions involve transforming used rubber materials, such as car tires and industrial rubber parts, into new products. The process includes shredding, removing contaminants, and converting the material into useful forms like rubber powders, granulates, and tire-derived fuel (TDF). Advanced technologies and chemical treatments enhance the quality and purity of the recycled materials.
Pros:
– Conserves natural resources by reusing rubber materials
– Saves energy and reduces environmental pollution
– Produces high-quality recycled rubber compounds for various applications
– Supports the circular economy by turning waste into valuable resources
– Can be customized to meet specific market and customer requirements
Cons:
– Not yet a standard practice globally, with many scrap tires still being incinera…
– Requires significant investment in advanced technologies and equipment
– May involve complex processes including mechanical, chemical, and thermal method…
– Quality of recycled materials can vary depending on the recycling process and co…
What Is The Problem Of Recycling Waste Tires In China
Product Details: In China, the recycling of waste tires involves several key products and processes. The main products include recycled rubber, rubber powder, and products from thermal cracking using pyrolysis. In 2019, about 200 million waste tires were recycled, with 3 million tons of recycled rubber, 1 million tons of rubber powder, and approximately 1 million tons from pyrolysis. Additionally, about 5 million tire casings were retreaded. The pyrolysis process can yield recovered oil, carbon black, steel wire, and syn-gas, with significant economic value estimated at around US $800 million annually for 60,000 tons of waste tires processed.
Pros:
– Tire retreading is a cost-effective and energy-efficient method, using about 35%…
– The recycling industry is supported by China’s circular economy policy and is id…
– The pyrolysis process can generate valuable products such as recovered oil, carb…
Cons:
– The lack of mandatory retreading standards for domestic tires hampers the tire r…
– The concept of tire retreading needs to be changed among passenger car owners, w…
– Heavy vehicle usage often results in tires being worn out to the end of their li…
TRS announces Joint Venture for tyre recycling in China to …
Product Details: The joint venture between Tyre Recycling Solutions (TRS) and Tengzhou SDS Star Smith Metal Products Co., Ltd. (SDS) aims to develop a production facility for recycling end-of-life car and truck tires (ELT) in China. The facility, located in the Tengzhou Economic Development Zone, Shandong Province, will produce 60,000 tons of TyreXolTM, a high-performance recycled rubber powder, by the end of 2023. TRS will be the majority owner with 67% of the share capital and voting rights, while SDS will own the remaining 33%. The production process utilizes a unique water-jet milling technology to produce high-quality powder for various industrial rubber
products and high-value applications.
Pros:
– Produces high-performance recycled rubber powder (TyreXolTM) suitable for variou…
– Utilizes innovative water-jet milling process to ensure high-quality output.
– Addresses the growing demand for sustainable materials in China, which generates…
– Contributes to a circular economy by recycling waste tires into valuable raw mat…
– Reduces environmental impact by providing an alternative to virgin materials.
Cons:
– High initial investment required for setting up the production facility.
– Dependence on the availability and quality of end-of-life tires as feedstock.
– Potential challenges in maintaining the quality and consistency of the recycled…
Reclaimed rubber|China HONGYUN recycled rubber
Major rubber-recycling expansion underway in China
Product Details: Green Gold Giant Company and other industry leaders are advancing rubber recycling technologies. Green Gold Giant’s solutions include devulcanisation equipment using multi-stage screw extruders, continuous and efficient pyrolysis technology, and complete sets of equipment for preparing devulcanized rubber from waste EPDM and butyl rubber. These technologies enable the high-value reuse of waste tyres by breaking cross-linked networks and producing recycled rubber, fuel oil, rCB, and steel wire. Toyoda Gosei is also expanding its rubber recycling capacity using proprietary devulcanization technology to recycle rubber products into high-quality raw materials.
Pros:
– Environmentally friendly and safe operations
– Labour-saving, stable performance, and automatic processes
– High recycling rates, such as nearly 70% in some applications
– Production of high-value recycled materials like fuel oil, rCB, and steel wire
– Increased efficiency and cost-effectiveness
– Promotes a circular economy and sustainable development
Cons:
– High initial investment in advanced equipment and technology
– Dependence on complex technological processes which may require significant main…
– Potential fluctuations in market demand and commodity prices affecting recycling…
ZC Rubber tire recycling project recognized by CPCIF
ZC Rubber wins Chinese tire industry award for tire recycling
Product Details: ZC Rubber is a leading tire manufacturer known for its innovative and eco-friendly tire recycling technologies. The company has developed advanced methods for recycling waste tires, producing solid and liquid reclaimed rubber while prioritizing environmental sustainability. ZC Rubber also focuses on manufacturing high-quality tires with improved roll resistance, fuel efficiency, and mileage performance. Their product range includes tires for passenger cars, trucks, trailers, skid steer loaders, and forklifts under brands such as Westlake, Goodride, Chaoyang, Arisun, Trazano, and Yartu.
Pros:
– Eco-friendly tire recycling technology reducing environmental pollution and carb…
– High-quality tires with improved roll resistance, fuel efficiency, and mileage p…
– Robust quality systems and rigorous quality management recognized by industry ce…
– Strong collaboration with research institutions and leading automotive manufactu…
– Significant reduction in carbon emissions, equivalent to planting millions of tr…
Cons:
– Historical challenges in traditional tire recycling methods included pollution,…
– Limited application of reclaimed materials in tires in the past, though this has…
Recycling tyres China
Product Details: Tire recycling in China involves several methods including tire retreading, rubber reclaiming, and pyrolysis. The industry has seen significant growth, with around 1,500 enterprises involved in comprehensive utilization, recovering about 200 million waste tires annually. Key products include reclaimed rubber, rubber powder, pyrolysis oil, carbon black, and steel wire. Companies like ZC Rubber have established advanced recycling facilities, such as the Recycling Technology and Service Center, to process end-of-life tires efficiently and sustainably.
Pros:
– Reduces environmental pollution by converting waste tires into valuable resource…
– Significant reduction in carbon emissions and energy consumption, with ZC Rubber…
– Supports a circular economy by reusing and repurposing tire materials, reducing…
– Creates economic value, with estimated annual sales of products from pyrolysis r…
Cons:
– Lack of mandatory retreading standards and public trust in retreaded tires hampe…
– Insufficient government legislation, management, and financial subsidies hinder…
– Environmental challenges persist due to unregulated local refining workshops and…
Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| China Invests $140 Million in Biodegradable Rubber | The project involves the development of bio-based biodegradable polyester rubber. It is a joint investment by several companies, including Jiangsu Han… | – Addresses the persistence of rubber in the environment by providing a biodegrada… – Expected to solve microplastic pollution caused by tire wear a… | – Rubber products generally need to be resistant to degradation, which can be a ch… – The long-term durability and performance of biodegradable rubb… | www.tyreandrubberrecycling.com |
| ZC Rubber’s Eco-friendly Tire Recycling Project Wins First … | ZC Rubber produces a variety of tires including truck tires, passenger car tires, industry tires, Off-the-road tires, agricultural tires, bicycle tire… | – High-quality products with advanced R&D technology – Diverse range of products to meet various customer requirements – Strong focus on safety, fuel… | – Specific product details may vary by brand and region – Some features, like the belt edge cushion, are available only for selected sizes… – Qualit… | www.zc-rubber.com |
| Green Gold Giant Company showcased its rubber … | Rubber recycling solutions involve transforming used rubber materials, such as car tires and industrial rubber parts, into new products. The process i… | – Conserves natural resources by reusing rubber materials – Saves energy and reduces environmental pollution – Produces high-quality recycled rubber c… | – Not yet a standard practice globally, with many scrap tires still being incinera… – Requires significant investment in advanced technologies and e… | rubberworld.com |
| What Is The Problem Of Recycling Waste Tires In China | In China, the recycling of waste tires involves several key products and processes. The main products include recycled rubber, rubber powder, and prod… | – Tire retreading is a cost-effective and energy-efficient method, using about 35%… – The recycling industry is supported by China’s circular econom… | – The lack of mandatory retreading standards for domestic tires hampers the tire r… – The concept of tire retreading needs to be changed among passe… | kleanindustries.com |
| TRS announces Joint Venture for tyre recycling in China to … | The joint venture between Tyre Recycling Solutions (TRS) and Tengzhou SDS Star Smith Metal Products Co., Ltd. (SDS) aims to develop a production facil… | – Produces high-performance recycled rubber powder (TyreXolTM) suitable for variou… – Utilizes innovative water-jet milling process to ensure high-q… | – High initial investment required for setting up the production facility. – Dependence on the availability and quality of end-of-life tires as feedst… | weibold.com |
| Reclaimed rubber | China HONGYUN recycled rubber | |||
| Major rubber-recycling expansion underway in China | Green Gold Giant Company and other industry leaders are advancing rubber recycling technologies. Green Gold Giant’s solutions include devulcanisation… | – Environmentally friendly and safe operations – Labour-saving, stable performance, and automatic processes – High recycling rates, such as nearly 70%… | – High initial investment in advanced equipment and technology – Dependence on complex technological processes which may require significant main… -… | www.chemengonline.com |
| ZC Rubber tire recycling project recognized by CPCIF | www.tiretechnologyinternational.com | |||
| ZC Rubber wins Chinese tire industry award for tire recycling | ZC Rubber is a leading tire manufacturer known for its innovative and eco-friendly tire recycling technologies. The company has developed advanced met… | – Eco-friendly tire recycling technology reducing environmental pollution and carb… – High-quality tires with improved roll resistance, fuel efficie… | – Historical challenges in traditional tire recycling methods included pollution,… – Limited application of reclaimed materials in tires in the past… | www.tirereview.com |
| Recycling tyres China | Tire recycling in China involves several methods including tire retreading, rubber reclaiming, and pyrolysis. The industry has seen significant growth… | – Reduces environmental pollution by converting waste tires into valuable resource… – Significant reduction in carbon emissions and energy consumpti… | – Lack of mandatory retreading standards and public trust in retreaded tires hampe… – Insufficient government legislation, management, and financial… | www.tiresspa.com |
Frequently Asked Questions (FAQs)
Frequently Asked Questions About Recycling Rubber Factories in China
What is the significance of ZC Rubber in China’s tire recycling industry?
ZC Rubber is a pioneer in China’s tire recycling industry, starting its recycling efforts in 2005. The company has recycled over 400,000 tonnes of end-of-life tires, reducing carbon emissions by 510,000 tonnes, which is equivalent to planting 27.87 million trees. ZC Rubber collaborates with national and international research organizations to create a sustainable tire supply chain.
How do Chinese rubber recycling factories handle the environmental impact of their processes?
Chinese rubber recycling factories, such as those operated by ZC Rubber, use advanced, eco-friendly technologies to minimize environmental impact. These processes include the use of cutting-edge equipment that reduces energy consumption by over 20% and eliminates wastewater and pollutants. The factories also focus on producing high-quality recycled materials like reclaimed rubber and pyrolysis products.
What are the different products produced by rubber recycling factories in China?
Rubber recycling factories in China produce a variety of products. These include reclaimed rubber, liquid recycled rubber, carbon black, pyrolysis oil, and gas. For example, ZC Rubber’s pyrolysis processing line can produce carbon black that can replace ordinary carbon black in tire compounds, and the pyrolysis gas can be used to generate power.
Are there any innovative projects aimed at developing biodegradable rubber in China?
Yes, there are innovative projects in China focused on developing biodegradable rubber. A notable project involves the creation of bio-based biodegradable polyester rubber, led by teams from Beijing University of Chemical Technology. This project aims to address the persistence of rubber in the environment and has already seen successful applications in products like leisure shoes.
How do Chinese rubber recycling factories collaborate with academic and research institutions?
Chinese rubber recycling factories, such as ZC Rubber, collaborate closely with academic and research institutions. For instance, ZC Rubber works with Beijing University of Chemical Technology and other domestic and international research units to develop advanced technologies for waste tire recycling. These collaborations have led to significant advancements in eco-friendly recycling methods and the development of new materials.