Have you ever wondered what happens to the millions of waste tires and rubber products after they’re no longer usable? In China, several innovative factories are leading the way in rubber disposal and recycling. Let’s dive into the top rubber disposal factories in China and see how they’re making a difference.
Major rubber-recycling expansion underway in China
Product Details: Green Gold Giant Company has introduced advanced comprehensive solutions for the recycling of waste tyres. The solutions include devulcanisation equipment using multi-stage screw extruders, continuous and efficient pyrolysis technology, and complete sets of equipment for preparing devulcanized rubber from waste EPDM and butyl rubber. These technologies enable the high-value reuse of waste tyres, producing recycled rubber, fuel oil, rCB, and steel wire. Toyoda Gosei also employs devulcanization technology to recycle rubber products into high-quality raw materials, with a focus on increasing the percentage of recycled material in new products.
Pros:
– Environmentally friendly and safe operation
– High-value reuse of waste tyres
– Efficient recycling with low processing costs
– Intelligent automation and stable performance
– Significant reduction in waste through recycling
– Increased use of recycled materials in new products
Cons:
– High initial investment in advanced equipment
– Dependence on complex technologies that may require specialized maintenance
– Potential fluctuations in recycling prices due to economic conditions
China Invests $140 Million in Biodegradable Rubber
Product Details: The project involves the development of bio-based biodegradable polyester rubber. It is a joint investment by several companies, including Jiangsu Hanvo Safety Product Co., Ltd., Rudong Yineng Management Consulting Company, Shenzhen Lixin Low Carbon Technology Co., Beijing University of Chemical Technology, South China University of Technology, and Red Avenue New Materials Group Co., Ltd. The new company, Jiangsu Hengnuo New Material Technology Co., Ltd, will produce biodegradable polyester rubber with an initial annual output of 10,000 tons and a planned capacity of 110,000 tons per year. The product has potential applications in biodegradable tires, shoes, chewing gum, plastic toughening agents,
and fully biodegradable masks.
Pros:
– Addresses the persistence of rubber in the environment by providing a biodegrada…
– Expected to solve microplastic pollution caused by tire wear and other rubber pr…
– Successful pilot production of 1000 tons and evaluation of technological achieve…
– Potential wide application in the rubber industry.
Cons:
– Rubber products traditionally need to be resistant to degradation, which is a ch…
– The long-term durability and performance of biodegradable rubber in various appl…
Tire and Rubber Recycling Companies in China
What Is The Problem Of Recycling Waste Tires In China
Product Details: In China, the recycling of waste tires involves several key products and processes. The main products include recycled rubber, rubber powder, and products from thermal cracking using pyrolysis. In 2019, about 200 million waste tires were recycled, with the production of recycled rubber reaching 3 million tons, rubber powder at 1 million tons, and thermal cracking treatment using pyrolysis at approximately 1 million tons. Additionally, tire retreading accounted for about 5 million casings. The industry is driven by the circular economy policy and is supported by the National Development and Reform Commission, which has identified the comprehensive utilization of waste
tires as a strategic new industry.
Pros:
– Tire retreading is a cost-effective and sustainable solution, using about 35% of…
– The recycling process generates valuable products such as recovered oil, carbon…
– The industry contributes to ecological and environmental protection, achieving c…
Cons:
– The lack of mandatory retreading standards for domestic tires hampers the tire r…
– The concept of tire retreading needs to be changed among passenger car owners, w…
– Heavy vehicles often drive until tires are completely worn out, leading to lower…
ZC Rubber’s Eco-friendly Tire Recycling Project Wins First …
Product Details: ZC Rubber produces a variety of tires including truck tires, passenger car tires, industry tires, Off-the-road tires, agricultural tires, bicycle tires, motorcycle tires, and ATV tires. Their brands include Westlake, Chaoyang, Arisun, Goodride, Trazano, and others. Each brand is designed to meet specific market demands and customer needs.
Pros:
– High-quality materials and construction ensure durability and performance.
– Various brands cater to different market needs, such as safety, fuel efficiency,…
– Advanced R&D technology and quality management systems ensure product reliabilit…
– Global certifications like ISO9001, ISO/TS16949, DOT, and E-MARK ensure complian…
Cons:
– Specific models may have limited availability in certain regions.
– Some features, like the belt edge cushion, are available only for selected sizes…
– Customer service and after-sales support may vary by region and market.
China’s tyre recycling industry lags behind
Product Details: China’s tire recycling industry involves various processes including tire retreading, recycling into rubber powder, thermal cracking using pyrolysis, and the production of rubberised asphalt. The industry is supported by government regulations and initiatives to encourage comprehensive utilization of waste tires. Companies like ZC Rubber are leading in this sector by developing advanced recycling technologies and collaborating with research institutions to create sustainable supply chains.
Pros:
– Significant reduction in pollution and resource waste through recycling and retr…
– Creation of a substantial industrial value chain, estimated to be worth over 100…
– Energy savings and emission reductions through advanced recycling technologies l…
– Production of valuable products such as recycled rubber, carbon black, and pyrol…
– Job creation and economic growth in the recycling sector
Cons:
– Low tire retreading rates due to the lack of mandatory retreading standards and…
– High energy consumption and potential environmental impacts if recycling process…
– Continuous growth in waste tire generation, with over 330 million waste tires pr…
– Need for public education and policy support to increase the acceptance and qual…
– Technical and regulatory challenges in implementing standardized pyrolysis and r…
Recycling tyres China
Product Details: TIRES SPA specializes in the construction and supply of plants for recycling out-of-use tires, transforming them into granules and powder of various granulometries. The process involves separating the harmonic steel and textile fiber from the tire structure. The plants are designed to eliminate noxious elements such as dust, water, and noise, ensuring a low dispersion of these elements into the atmosphere. The technology is based on purely mechanical processing of the tires, and the company offers consulting services, feasibility studies, layout, detailed engineering, and the assembly and management of plants.
Pros:
– Innovatory and technologically advanced recycling process
– Low energy consumption and easy maintenance of the plants
– Computerized control of the whole process
– Economically profitable production of rubber granules and powder without molecul…
– Constant quality of the final product
– Wide range of applications for the produced granules and powder, including mecha…
Cons:
– High costs associated with the initial investment in the plants
– Limited supply of natural rubber which can impact the market demand for recycled…
ZC Rubber wins Chinese tire industry award for tire recycling
Product Details: ZC Rubber is a leading tire manufacturer known for its innovative and eco-friendly tire recycling technologies. The company has developed advanced methods for recycling waste tires, producing solid and liquid reclaimed rubber while minimizing environmental impact. ZC Rubber also focuses on manufacturing high-quality tires with improved roll resistance, fuel efficiency, and mileage performance. Their product range includes tires for passenger cars, trucks, trailers, skid steer loaders, and forklifts under brands such as Westlake, Goodride, Chaoyang, Arisun, Trazano, and Yartu.
Pros:
– Eco-friendly tire recycling technology reducing environmental pollution and carb…
– High-quality tires with improved roll resistance, fuel efficiency, and mileage p…
– Robust quality systems and rigorous quality management recognized by industry ce…
– Strong collaboration with research institutions and leading automotive manufactu…
– Significant reduction in carbon emissions, equivalent to planting 27.87 million…
Cons:
– Historical challenges in traditional tire recycling methods, such as pollution a…
– Limited application of reclaimed materials in tires in the past, though this is…
TRS announces Joint Venture for tyre recycling in China to …
Product Details: The joint venture between Tyre Recycling Solutions (TRS) and Tengzhou SDS Star Smith Metal Products Co., Ltd. (SDS) aims to develop a production facility for recycling end-of-life car and truck tires (ELT) in China. The facility, located in the Tengzhou Economic Development Zone, Shandong Province, will produce 60,000 tons of TyreXolTM, a high-performance recycled rubber powder, by the end of 2023. TRS will be the majority owner with 67% of the share capital and voting rights, while SDS will own the remaining 33%. The TRS technology utilizes a unique water-jet milling process to produce high-performance powder for various industrial rubber
products and high-value applications.
Pros:
– Produces high-performance recycled rubber powder (TyreXolTM) suitable for variou…
– Addresses the growing demand for sustainable materials in China, which generates…
– Contributes to a circular economy by recycling waste tires into valuable raw mat…
– Utilizes innovative water-jet milling technology to ensure high-quality output.
– Reduces environmental impact by providing an alternative to virgin materials and…
Cons:
– High initial investment required for setting up the production facility and impl…
– Dependence on the joint venture partnership and coordination between TRS and SDS…
– Potential for market fluctuations and changes in demand for recycled rubber prod…
– Need for continuous maintenance and upkeep of the advanced machinery and technol…
China Moves on Waste Tyres
Product Details: China is implementing new regulations to encourage the recycling of used tyres, driven by the growing challenge of handling over 300 million unrecycled tyres, with an annual increase of 13 million. The government aims to establish specialist firms to reuse and recycle spent rubber tyres. Key initiatives include turning tyres into rubberised asphalt, using them as fuel for cement kilns, and increasing tyre retreading rates. The recycling process will also focus on producing rubber powder and improving technologies like thermal cracking. The China Tyre Recycling Association estimates that recycling the 13 million tonnes of waste tyres annually could create an
industrial chain worth over 100 billion yuan ($14.2 billion)[1].
Pros:
– Creation of a significant industrial chain worth over 100 billion yuan ($14.2 bi…
– Reduction in pollution through comprehensive utilization of resources
– Generation of valuable raw materials such as rubber powder and rubberised asphal…
– Job creation and economic benefits for the tyre recycling industry
– Alignment with China’s green and sustainable development policy
Cons:
– Low overall capacity utilisation rate in the tyre recycling industry
– Challenges such as rising raw material costs and environmental protection regula…
– Relatively low tire retreading rate due to lack of mandatory retreading standard…
– Declining production capacity and output of retreaded tyres
Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Major rubber-recycling expansion underway in China | Green Gold Giant Company has introduced advanced comprehensive solutions for the recycling of waste tyres. The solutions include devulcanisation equip… | – Environmentally friendly and safe operation – High-value reuse of waste tyres – Efficient recycling with low processing costs – Intelligent automati… | – High initial investment in advanced equipment – Dependence on complex technologies that may require specialized maintenance – Potential fluctuations… | www.chemengonline.com |
| China Invests $140 Million in Biodegradable Rubber | The project involves the development of bio-based biodegradable polyester rubber. It is a joint investment by several companies, including Jiangsu Han… | – Addresses the persistence of rubber in the environment by providing a biodegrada… – Expected to solve microplastic pollution caused by tire wear a… | – Rubber products traditionally need to be resistant to degradation, which is a ch… – The long-term durability and performance of biodegradable rubb… | www.tyreandrubberrecycling.com |
| Tire and Rubber Recycling Companies in China | www.scrapmonster.com | |||
| What Is The Problem Of Recycling Waste Tires In China | In China, the recycling of waste tires involves several key products and processes. The main products include recycled rubber, rubber powder, and prod… | – Tire retreading is a cost-effective and sustainable solution, using about 35% of… – The recycling process generates valuable products such as reco… | – The lack of mandatory retreading standards for domestic tires hampers the tire r… – The concept of tire retreading needs to be changed among passe… | kleanindustries.com |
| ZC Rubber’s Eco-friendly Tire Recycling Project Wins First … | ZC Rubber produces a variety of tires including truck tires, passenger car tires, industry tires, Off-the-road tires, agricultural tires, bicycle tire… | – High-quality materials and construction ensure durability and performance. – Various brands cater to different market needs, such as safety, fuel ef… | – Specific models may have limited availability in certain regions. – Some features, like the belt edge cushion, are available only for selected sizes… | www.zc-rubber.com |
| China’s tyre recycling industry lags behind | China’s tire recycling industry involves various processes including tire retreading, recycling into rubber powder, thermal cracking using pyrolysis,… | – Significant reduction in pollution and resource waste through recycling and retr… – Creation of a substantial industrial value chain, estimated to… | – Low tire retreading rates due to the lack of mandatory retreading standards and… – High energy consumption and potential environmental impacts if… | www.tyrepress.com |
| Recycling tyres China | TIRES SPA specializes in the construction and supply of plants for recycling out-of-use tires, transforming them into granules and powder of various g… | – Innovatory and technologically advanced recycling process – Low energy consumption and easy maintenance of the plants – Computerized control of the… | – High costs associated with the initial investment in the plants – Limited supply of natural rubber which can impact the market demand for recycled….. | www.tiresspa.com |
| ZC Rubber wins Chinese tire industry award for tire recycling | ZC Rubber is a leading tire manufacturer known for its innovative and eco-friendly tire recycling technologies. The company has developed advanced met… | – Eco-friendly tire recycling technology reducing environmental pollution and carb… – High-quality tires with improved roll resistance, fuel efficie… | – Historical challenges in traditional tire recycling methods, such as pollution a… – Limited application of reclaimed materials in tires in the pas… | www.tirereview.com |
| TRS announces Joint Venture for tyre recycling in China to … | The joint venture between Tyre Recycling Solutions (TRS) and Tengzhou SDS Star Smith Metal Products Co., Ltd. (SDS) aims to develop a production facil… | – Produces high-performance recycled rubber powder (TyreXolTM) suitable for variou… – Addresses the growing demand for sustainable materials in Chin… | – High initial investment required for setting up the production facility and impl… – Dependence on the joint venture partnership and coordination b… | weibold.com |
| China Moves on Waste Tyres | China is implementing new regulations to encourage the recycling of used tyres, driven by the growing challenge of handling over 300 million unrecycle… | – Creation of a significant industrial chain worth over 100 billion yuan ($14.2 bi… – Reduction in pollution through comprehensive utilization of re… | – Low overall capacity utilisation rate in the tyre recycling industry – Challenges such as rising raw material costs and environmental protection reg… | www.tyreandrubberrecycling.com |
Frequently Asked Questions (FAQs)
Frequently Asked Questions About Rubber Disposal Factories in China
What are the main activities of rubber disposal factories in China?
Rubber disposal factories in China are involved in several key activities, including tire recycling, sorting, retreading, and pyrolysis. These processes help transform end-of-life tires into reusable materials such as reclaimed rubber, retreaded tires, crumb rubber, and pyrolysis products like carbon black, oil, and gas. Companies like ZC Rubber are leading this effort, collaborating with research institutions to create a more sustainable tire supply chain.
How do Chinese rubber disposal factories contribute to environmental sustainability?
Chinese rubber disposal factories play a significant role in environmental sustainability by reducing waste and cutting carbon emissions. For example, ZC Rubber has recycled 400,000 tonnes of end-of-life tires, reducing carbon emissions by 510,000 tonnes, which is equivalent to planting 27.87 million trees. These factories also use advanced technologies to minimize energy consumption and eliminate wastewater and pollutants during the recycling process.
What new technologies are being developed in China for rubber recycling?
China is investing heavily in new technologies for rubber recycling. One notable project involves the development of biodegradable polyester rubber, which is being spearheaded by Jiangsu Hengnuo New Material Technology Co., Ltd. This bio-based rubber is expected to replace traditional rubber in various applications, reducing microplastic pollution and the environmental impact of rubber products. Additionally, joint ventures like TRS China are implementing innovative water-jet milling processes to produce high-performance recycled rubber powder.
How does the Chinese government support the tire recycling industry?
The Chinese government supports the tire recycling industry through various policies and initiatives. Authorities have included waste tire recycling in their green and sustainable development policies, encouraging companies to engage in recycling activities. Government regulations and support have prompted companies like Linglong and Doublestar to launch significant recycling projects, aligning with the country’s environmental goals.
What are the challenges faced by the tire recycling industry in China?
Despite the progress, the tire recycling industry in China faces several challenges. These include low capacity utilization rates, rising raw material costs, and the impact of environmental regulations and epidemics. For instance, the capacity utilization rate for pyrolysis production is only about 24.8%, and retreaded tire production has been declining. Addressing these challenges is crucial for the industry to meet its full potential and contribute effectively to China’s sustainable development goals.