Have you ever wondered what happens to the millions of tires that are discarded every year? In China, several innovative factories are leading the way in rubber recycling, transforming waste into valuable, eco-friendly products. Let’s dive into the top rubber recyclable factories in China and see how they’re making a difference.
China Invests $140 Million in Biodegradable Rubber
Product Details: The product in question is bio-based biodegradable polyester rubber. This material is being developed through a Chinese project with an investment of USD 140 million, covering 80,000 square meters. The project, led by Jiangsu Hengnuo New Material Technology Co., Ltd, aims to produce biodegradable polyester rubber with an initial annual output of 10 kilotons, scaling up to 110 kilotons per year. The development involves a team from Beijing University of Chemical Technology, led by Academician Liqun Zhang and Professor Zhao Wang, who have been working on this project for 20 years. The bio-based polyester rubber has already been successfully applied
in leisure shoes and is expected to have wide applications in the rubber industry[1][5].
Pros:
– Addresses the environmental issue of rubber persistence, including tyre wear dus…
– Biodegradable, reducing the long-term impact of rubber products on the environme…
– Successful application in leisure shoes, with potential for broader use in the r…
– Significant investment and collaboration among multiple units, indicating strong…
Cons:
– The development and production of biodegradable rubber is a complex and long-ter…
– The initial production capacity is relatively low at 10 kilotons per year, thoug…
– Replacing existing rubber products with biodegradable ones may require significa…
Green Gold Giant Company showcased its rubber …
Product Details: Rubber recycling solutions involve transforming used rubber materials, such as car tires and industrial rubber parts, into new products. The process includes shredding, removing contaminants, and converting the material into new, useful compounds. These solutions can produce various products like seals, mats, modified asphalt mixtures, and high-quality rubber granulate. Advanced technologies, such as those from Evonik and ELDAN, enhance the efficiency and purity of the recycled materials.
Pros:
– Conserves natural resources by reusing existing materials.
– Saves energy and reduces environmental pollution.
– Produces high-quality recycled rubber compounds with advanced technologies.
– Supports the circular economy by turning waste into valuable resources.
– Can achieve high purity levels, such as 99.99% pure rubber fractions.
Cons:
– Some methods, like cryogenic grinding, can be more expensive.
– Requires specialized equipment and multiple processing steps.
– Heat generated during ambient temperature grinding can lead to combustion risks…
– Pyrolysis, while efficient, involves complex chemical reactions and requires car…
Major rubber-recycling expansion underway in China
Product Details: Green Gold Giant Company has introduced advanced comprehensive solutions for the recycling of waste tyres. The solutions include devulcanisation equipment using multi-stage screw extruders, continuous and efficient pyrolysis technology, and complete sets of equipment for preparing devulcanized rubber from waste EPDM and butyl rubber. These technologies enable the high-value reuse of waste tyres, producing recycled rubber, fuel oil, rCB, and steel wire. Toyoda Gosei also employs devulcanization technology to recycle rubber products into high-quality raw materials, with a focus on increasing recycling capacity and quality of recycled rubber.
Pros:
– Environmentally friendly and safe operation
– High-value reuse of waste tyres
– Efficient recycling with low processing costs
– Production of fuel oil, rCB, and steel wire through pyrolysis
– Increased recycling capacity and quality of recycled rubber
– Automated and labour-saving processes
– Supports the circular economy and sustainable development
Cons:
– High initial investment in advanced equipment
– Dependence on complex technologies that may require specialized maintenance
– Potential for fluctuations in recycling prices due to economic conditions
– Limited global availability of such advanced recycling technologies
ZC Rubber’s Eco-friendly Tire Recycling Project Wins First …
Product Details: ZC Rubber produces a variety of tires including truck tires, passenger car tires, industry tires, Off-the-road tires, agricultural tires, bicycle tires, motorcycle tires, and ATV tires. Their brands include Westlake, Chaoyang, Arisun, Goodride, Trazano, and others. Each brand caters to different market demands and customer needs.
Pros:
– High-quality products with advanced R&D technology
– Strong focus on safety, fuel efficiency, and high mileage
– Diverse product range to meet various customer requirements
– Global certifications such as ISO9001, ISO/TS16949, DOT, and E-MARK
– Comprehensive after-sales service and quality management system
Cons:
– Specific models may have limited availability in certain markets
– Some features, like the belt edge cushion, are available only for selected sizes…
– Customer feedback and specific performance issues are not detailed in the provid…
Reclaimed rubber|China HONGYUN recycled rubber
ZC Rubber wins Chinese tire industry award for tire recycling
Product Details: ZC Rubber produces a wide range of tires, including passenger car tires, truck tires, trailer tires, skid steer loaders, and forklift tires. They have introduced new product lines such as the ZUPER line, which includes high-performance tires like the Z-107, Z-506 studdable winter tires, and Z-507 studless winter tires. They also offer European all-season tires and reinforced low-cost truck tires for various markets including Africa, Japan, and Korea[5].
Pros:
– ZC Rubber has made significant advancements in eco-friendly tire recycling techn…
– Their tires meet European regulations for roll resistance, ensuring high precisi…
– The company has received several awards for its quality and innovation, includin…
– ZC Rubber’s products are recognized for their high mileage, fuel efficiency, and…
Cons:
– Traditional methods of reclaimed rubber production by ZC Rubber’s predecessors w…
– The recycling and reuse of waste tires, while significantly improved, still face…
TRS announces Joint Venture for tyre recycling in China to …
Product Details: The joint venture between Tyre Recycling Solutions (TRS) and Tengzhou SDS Star Smith Metal Products Co., Ltd. (SDS) aims to develop a production facility for recycling end-of-life car and truck tires (ELT) in China. The facility, located in the Tengzhou Economic Development Zone, Shandong Province, will produce 60,000 tons of TyreXolTM, a high-performance recycled rubber powder, by the end of 2023. TRS will be the majority owner with 67% of the share capital and voting rights, while SDS will own the remaining 33%. The production will utilize TRS’s patented water-jet milling process to produce high-performance powder for various industrial rubber
products and high-value applications.
Pros:
– Addresses the growing demand for performance recycled rubber powder in China.
– Utilizes innovative water-jet milling technology to produce high-performance pow…
– Contributes to a circular economy by recycling ELTs into valuable raw materials.
– Reduces environmental impact by recycling waste tires, which is strategic for Ch…
– Targets key markets such as tires and road paving with the recycled materials.
Cons:
– High initial investment required for setting up the production facility.
– Dependence on the joint venture partnership and coordination between TRS and SDS…
– Potential challenges in scaling up production to meet the target of 60,000 tons…
What Is The Problem Of Recycling Waste Tires In China
Product Details: In China, the recycling of waste tires involves several key products and processes. The main products include recycled rubber, rubber powder, and products from thermal cracking using pyrolysis. In 2019, about 200 million waste tires were recycled, with the production of recycled rubber reaching 3 million tons, rubber powder at 1 million tons, and thermal cracking treatment using pyrolysis at approximately 1 million tons. Additionally, tire retreading accounted for about 5 million casings. The industry is driven by the circular economy policy and is supported by the National Development and Reform Commission, which has identified the comprehensive utilization of waste
tires as a strategic new industry[1].
Pros:
– Tire retreading is a cost-effective and energy-efficient method, using about 35%…
– The recycling process generates valuable products such as recovered oil, carbon…
– The industry contributes to ecological and environmental protection by reducing…
Cons:
– The lack of mandatory retreading standards for domestic tires hampers the tire r…
– The concept of tire retreading needs to be changed among consumers, particularly…
– The ‘a drive to waste’ situation with heavy vehicles and the use of lower-qualit…
China’s tyre recycling industry lags behind
China’s Recyclable Materials Import Standards and Ban
Product Details: China’s ban on recyclable materials, effective March 1, 2018, prohibits the import of recyclables that do not meet stringent standards. This includes a ban on unsorted mixed paper and mixed plastics, and a contamination limit of no more than 0.5 percent. China historically imported large quantities of recyclable materials from the U.S. and other countries, but the new standards have significantly impacted the global recycling trade. The ban affects various categories of curbside recycled materials, such as post-consumer plastics and mixed paper. China’s decision is part of its ‘National Sword’ campaign, aimed at cracking down on smuggling and contaminated scrap
imports.
Pros:
– Improves environmental protection and standards within China’s recycling infrast…
– Reduces the environmental and health impacts associated with poor recycling prac…
– Encourages the development of domestic markets for recyclable materials in other…
Cons:
– Significant disruption to the waste and recycling industry in the U.S. and Canad…
– Unrealistic contamination limits make it impractical for most recyclables to mee…
– Impact on Chinese manufacturing industries that rely heavily on imported recycla…
Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| China Invests $140 Million in Biodegradable Rubber | The product in question is bio-based biodegradable polyester rubber. This material is being developed through a Chinese project with an investment of… | – Addresses the environmental issue of rubber persistence, including tyre wear dus… – Biodegradable, reducing the long-term impact of rubber product… | – The development and production of biodegradable rubber is a complex and long-ter… – The initial production capacity is relatively low at 10 kiloto… | www.tyreandrubberrecycling.com |
| Green Gold Giant Company showcased its rubber … | Rubber recycling solutions involve transforming used rubber materials, such as car tires and industrial rubber parts, into new products. The process i… | – Conserves natural resources by reusing existing materials. – Saves energy and reduces environmental pollution. – Produces high-quality recycled rubb… | – Some methods, like cryogenic grinding, can be more expensive. – Requires specialized equipment and multiple processing steps. – Heat generated durin… | rubberworld.com |
| Major rubber-recycling expansion underway in China | Green Gold Giant Company has introduced advanced comprehensive solutions for the recycling of waste tyres. The solutions include devulcanisation equip… | – Environmentally friendly and safe operation – High-value reuse of waste tyres – Efficient recycling with low processing costs – Production of fuel o… | – High initial investment in advanced equipment – Dependence on complex technologies that may require specialized maintenance – Potential for fluctuat… | www.chemengonline.com |
| ZC Rubber’s Eco-friendly Tire Recycling Project Wins First … | ZC Rubber produces a variety of tires including truck tires, passenger car tires, industry tires, Off-the-road tires, agricultural tires, bicycle tire… | – High-quality products with advanced R&D technology – Strong focus on safety, fuel efficiency, and high mileage – Diverse product range to meet vario… | – Specific models may have limited availability in certain markets – Some features, like the belt edge cushion, are available only for selected sizes…. | www.zc-rubber.com |
| Reclaimed rubber | China HONGYUN recycled rubber | |||
| ZC Rubber wins Chinese tire industry award for tire recycling | ZC Rubber produces a wide range of tires, including passenger car tires, truck tires, trailer tires, skid steer loaders, and forklift tires. They have… | – ZC Rubber has made significant advancements in eco-friendly tire recycling techn… – Their tires meet European regulations for roll resistance, ens… | – Traditional methods of reclaimed rubber production by ZC Rubber’s predecessors w… – The recycling and reuse of waste tires, while significantly im… | www.tirereview.com |
| TRS announces Joint Venture for tyre recycling in China to … | The joint venture between Tyre Recycling Solutions (TRS) and Tengzhou SDS Star Smith Metal Products Co., Ltd. (SDS) aims to develop a production facil… | – Addresses the growing demand for performance recycled rubber powder in China. – Utilizes innovative water-jet milling technology to produce high-per… | – High initial investment required for setting up the production facility. – Dependence on the joint venture partnership and coordination between TRS… | weibold.com |
| What Is The Problem Of Recycling Waste Tires In China | In China, the recycling of waste tires involves several key products and processes. The main products include recycled rubber, rubber powder, and prod… | – Tire retreading is a cost-effective and energy-efficient method, using about 35%… – The recycling process generates valuable products such as reco… | – The lack of mandatory retreading standards for domestic tires hampers the tire r… – The concept of tire retreading needs to be changed among consu… | kleanindustries.com |
| China’s tyre recycling industry lags behind | www.tyrepress.com | |||
| China’s Recyclable Materials Import Standards and Ban | China’s ban on recyclable materials, effective March 1, 2018, prohibits the import of recyclables that do not meet stringent standards. This includes… | – Improves environmental protection and standards within China’s recycling infrast… – Reduces the environmental and health impacts associated with p… | – Significant disruption to the waste and recycling industry in the U.S. and Canad… – Unrealistic contamination limits make it impractical for most… | wasterecycling.org |
Frequently Asked Questions (FAQs)
What is the history of tire recycling in China, and which company is a pioneer in this field?
In China, tire recycling has been gaining momentum, with ZC Rubber being one of the pioneers. Since 2005, ZC Rubber has been actively engaged in recycling, reusing, and repurposing tires. They established the Recycling Technology and Service Center in 2005 and later formed Zhongce Recycling Technology Co., Ltd in 2009 to further their recycling efforts.
How does ZC Rubber’s tire recycling process contribute to environmental sustainability?
ZC Rubber’s tire recycling process is highly environmentally friendly. They have recycled 400,000 tonnes of end-of-life tires, reducing carbon emissions by 510,000 tonnes, which is equivalent to planting 27.87 million trees. Their recycling methods include tire sorting, retreading, and pyrolysis, all of which are designed to minimize waste and pollution. Additionally, their processes use less energy and produce no wastewater or pollutants.
What innovative technologies are being developed for biodegradable rubber in China?
China is investing heavily in developing biodegradable rubber to address environmental concerns. A project led by Jiangsu Hengnuo New Material Technology Co., Ltd, in collaboration with Beijing University of Chemical Technology, aims to produce bio-based biodegradable polyester rubber. This new material has been successfully applied in leisure shoes and is expected to reduce microplastic pollution from tire wear and other rubber products.
How do Chinese companies ensure the quality and safety of recycled rubber products?
Chinese companies like China Rubber Resource Regeneration (Qingdao) Co., Ltd., ensure the quality and safety of recycled rubber products through rigorous research and development. They collaborate with universities and research institutions to develop eco-friendly and energy-saving production lines. These companies also adhere to national environmental policies and have obtained certifications such as ISO 9001 and ISO 14001 to guarantee the quality and safety of their products.
What are the various applications of recycled rubber products in China?
Recycled rubber products in China have a wide range of applications. They are used in manufacturing rubber tiles, rolls, flooring, and mats. Additionally, recycled rubber is utilized in the production of anti-static mats, gym flooring, prefabricated running tracks, and sports courts. It is also used in the automotive industry for components like shock absorbers and sealing rings, and in home appliances. These applications help in reducing waste and promoting sustainable practices.